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Mold Maker End Mills

toolsMoldMaker2

Graphite Electrode and Mold Manufacturing

Tolerances
Standard
Cutting Dia. (up to 0.1250″) = +0.0000/0.0005″
(0.1875 to 0.5000″) = +0.0000/0.0010″
Shank Dia. = 0.0001/0.0002″
Flute Length = ±0.060″
Overall Length = ±0.060″
Metric
Cutting Dia. (up to 3.000 mm) = +0.000/0.013mm
(3 mm to 6 mm) = +0.000/0.025mm
Shank Dia. = 0.002/0.005mm
Flute Length = ±1.000mm
Overall Length = +0.500/1.500mm

Crystallume DCC tools are finding rapid acceptance among manufacturers of graphite electrodes for use in EDM operations because they last 10 to 30 times as long as carbide tools currently used. Increased tool life results in longer periods of unmanned machining. The machining speeds for Crystallume DCC tools can be increased 2 to 3 times over the speeds used with carbide tools to increase your productivity. These features combine to increase the utilization of your machine tools.

Crystallume’s Mold Maker and Extended Shank tools offer features specifically for electrode and mold manufacturing. The Mold Maker tools have a 5 times diameter flute length with an extended shank. The big difference is the tolerance of the tools.graphiteblock_wc With a cutting diameter up to 1/8″ and 3mm the tolerance is +0.0000/-0.0005 and for tools larger than this, the tolerance is +0.0000/-0.0010. All shanks are held to a tolerance of -0.0001/-0.0003 to assure consistent and concentric gripping in shrink-fit holders. Mold Maker tools are available in sizes from 1/64″ to 1/2″ and from .5mm to 6mm in diameter. Tools below 1/4″ and 6mm are available with and without extended reach. Crystallume Mold Maker tools are the most precise diamond coated tools available.

The Extended Shank tools combine a short-flute length for maximum rigidity with a long shank for extended reach into deep cavities. When the extended reach is not required, you can choke up on the tool to make it extremely rigid as a stub tool. This is a great all-around tool that will become a workhorse in your shop.

With Reach

2 Flute Mold Maker End Mills (With Reach)

Cutting
Diameter
Flute
Length
Overall
Length
Reach
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
1/64″ 0.075 2-1/2″ 1/8″ BN 1/8″ P820-200404-1 $186.00
1/64″ 0.075 2-1/2″ 1/8″ SE 1/8″ P820-200403-1 $175.00

4 Flute Mold Maker End Mills (With Reach)

Cutting
Diameter
Flute
Length
Overall
Length
Reach
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
1/32″ 5/32″ 2-1/2″ 1/4″ BN 1/8″ P820-200406-1 $186.00
1/32″ 5/32″ 2-1/2″ 1/4″ SE 1/8″ P820-200405-1 $175.00
1/32″ 5/32″ 2-1/2″ 1/4″ SE, .005″ CR 1/8″ P820-200407-1 $186.00
3/64″ 15/64″ 2-1/2″ 1/2″ BN 1/8″ P820-200409-1 $175.00
3/64″ 15/64″ 2-1/2″ 1/2″ SE 1/8″ P820-200408-1 $164.00
3/64″ 15/64″ 2-1/2″ 1/2″ SE, .010″ CR 1/8″ P820-200410-1 $175.00
1/16″ 5/16″ 2-1/2″ 1″ BN 1/8″ P820-200412-1 $175.00
1/16″ 5/16″ 2-1/2″ 1″ SE 1/8″ P820-200411-1 $164.00
1/16″ 5/16″ 2-1/2″ 1″ SE, .010″ CR 1/8″ P820-200413-1 $175.00
3/32″ 15/32″ 2-1/2″ 1″ BN 1/8″ P820-200415-1 $175.00
3/32″ 15/32″ 2-1/2″ 1″ SE 1/8″ P820-200414-1 $164.00
3/32″ 15/32″ 2-1/2″ 1″ SE, .015″ CR 1/8″ P820-200416-1 $175.00
3/32″ 15/32″ 2-1/2″ 1″ SE, .020″ CR 1/8″ P820-200417-1 $175.00
1/8″ 5/8″ 3″ 1-1/4″ BN 1/8″ P820-200419-1 $186.00
1/8″ 5/8″ 3″ 1-1/4″ SE 1/8″ P820-200418-1 $175.00
1/8″ 5/8″ 3″ 1-1/4″ SE, .015″ CR 1/8″ P820-200420-1 $186.00
1/8″ 5/8″ 3″ 1-1/4″ SE, .020″ CR 1/8″ P820-200421-1 $186.00
1/8″ 5/8″ 3″ 1-1/4″ SE, .030″ CR 1/8″ P820-200422-1 $186.00
3/16″ 15/16″ 3″ 1-1/2″ BN 3/16″ P820-200424-1 $208.00
3/16″ 15/16″ 3″ 1-1/2″ SE 3/16″ P820-200423-1 $197.00
3/16″ 15/16″ 3″ 1-1/2″ SE, .030″ CR 3/16″ P820-200425-1 $208.00
1/4″ 1-1/4″ 4″ 2-1/2″ BN 1/4″ P820-200427-1 $229.50
1/4″ 1-1/4″ 4″ 2-1/2″ SE 1/4″ P820-200426-1 $208.00
1/4″ 1-1/4″ 4″ 2-1/2″ SE, .015″ CR 1/4″ P820-200428-1 $229.50
1/4″ 1-1/4″ 4″ 2-1/2″ SE, .020″ CR 1/4″ P820-200429-1 $229.50
1/4″ 1-1/4″ 4″ 2-1/2″ SE, .030″ CR 1/4″ P820-200430-1 $229.50
1/4″ 1-1/4″ 4″ 2-1/2″ SE, .060″ CR 1/4″ P820-200431-1 $229.50

2 Flute Mold Maker End Mills (With Reach) Metric

Cutting
Diameter
Flute
Length
Overall
Length
Reach
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
0.5 mm 2.5 mm 62 mm 3 mm BN 3 mm P820-200338-1 $186.00
0.5 mm 2.5 mm 62 mm 3 mm SE 3 mm P820-200337-1 $175.00

4 Flute Mold Maker End Mills (With Reach) Metric

Cutting
Diameter
Flute
Length
Overall
Length
Reach
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
1 mm 5 mm 62 mm 12 mm BN 3 mm P820-200340-1 $186.00
1 mm 5 mm 62 mm 12 mm SE 3 mm P820-200339-1 $175.00
1.5 mm 7.5 mm 62 mm 25 mm BN 3 mm P820-200342-1 $175.00
1.5 mm 7.5 mm 62 mm 25 mm SE 3 mm P820-200341-1 $164.00
2 mm 10 mm 62 mm 25 mm BN 3 mm P820-200344-1 $175.00
2 mm 10 mm 62 mm 25 mm SE 3 mm P820-200343-1 $164.00
3 mm 15 mm 62 mm 30 mm BN 3 mm P820-200346-1 $175.00
3 mm 15 mm 62 mm 30 mm SE 3 mm P820-200345-1 $164.00
4 mm 20 mm 75 mm 40 mm BN 4 mm P820-200348-1 $186.00
4 mm 20 mm 75 mm 40 mm SE 4 mm P820-200347-1 $175.00
6 mm 24 mm 75 mm 50 mm BN 6 mm P820-200350-1 $218.75
6 mm 24 mm 75 mm 50 mm SE 6 mm P820-200349-1 $208.00

Without Reach

2 Flute Mold Maker End Mills (Without Reach)

Cutting
Diameter
Flute
Length
Overall
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
1/64″ 0.075 2-1/2″ BN 1/8″ P820-200684-1 $186.00
1/64″ 0.075 2-1/2″ SE 1/8″ P820-200683-1 $175.00

 

4 Flute Mold Maker End Mills (Without Reach)

Cutting
Diameter
Flute
Length
Overall
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
1/32″ 5/32″ 2-1/2″ BN 1/8″ P820-200686-1 $186.00
1/32″ 5/32″ 2-1/2″ SE 1/8″ P820-200685-1 $175.00
1/32″ 5/32″ 2-1/2″ SE, .005″ CR 1/8″ P820-200687-1 $186.00
3/64″ 15/64″ 2-1/2″ BN 1/8″ P820-200689-1 $175.00
3/64″ 15/64″ 2-1/2″ SE 1/8″ P820-200688-1 $164.00
3/64″ 15/64″ 2-1/2″ SE, .010″ CR 1/8″ P820-200690-1 $175.00
1/16″ 5/16″ 2-1/2″ BN 1/8″ P820-200692-1 $175.00
1/16″ 5/16″ 2-1/2″ SE 1/8″ P820-200691-1 $164.00
1/16″ 5/16″ 2-1/2″ SE, .010″ CR 1/8″ P820-200693-1 $175.00
3/32″ 15/32″ 2-1/2″ BN 1/8″ P820-200695-1 $175.00
3/32″ 15/32″ 2-1/2″ SE 1/8″ P820-200694-1 $164.00
3/32″ 15/32″ 2-1/2″ SE, .015″ CR 1/8″ P820-200696-1 $175.00
3/32″ 15/32″ 2-1/2″ SE, .020″ CR 1/8″ P820-200697-1 $175.00
1/8″ 5/8″ 3″ BN 1/8″ P820-200699-1 $186.00
1/8″ 5/8″ 3″ SE 1/8″ P820-200698-1 $175.00
1/8″ 5/8″ 3″ SE, .015″ CR 1/8″ P820-200700-1 $186.00
1/8″ 5/8″ 3″ SE, .020″ CR 1/8″ P820-200701-1 $186.00
1/8″ 5/8″ 3″ SE, .030″ CR 1/8″ P820-200702-1 $186.00
3/16″ 15/16″ 3″ BN 3/16″ P820-200704-1 $208.00
3/16″ 15/16″ 3″ SE 3/16″ P820-200703-1 $197.00
3/16″ 15/16″ 3″ SE, .030″ CR 3/16″ P820-200705-1 $208.00
1/4″ 1-1/4″ 4″ BN 1/4″ P820-200707-1 $229.50
1/4″ 1-1/4″ 4″ SE 1/4″ P820-200706-1 $208.00
1/4″ 1-1/4″ 4″ SE, .015″ CR 1/4″ P820-200708-1 $229.50
1/4″ 1-1/4″ 4″ SE, .020″ CR 1/4″ P820-200709-1 $229.50
1/4″ 1-1/4″ 4″ SE, .030″ CR 1/4″ P820-200710-1 $229.50
1/4″ 1-1/4″ 4″ SE, .060″ CR 1/4″ P820-200711-1 $229.50
3/8″ 1-1/2″ 6″ BN 3/8″ P820-200713-1 $306.00
3/8″ 1-1/2″ 6″ SE 3/8″ P820-200712-1 $284.50
3/8″ 1-1/2″ 6″ SE, .015″ CR 3/8″ P820-200714-1 $306.00
3/8″ 1-1/2″ 6″ SE, .030″ CR 3/8″ P820-200715-1 $306.00
3/8″ 1-1/2″ 6″ SE, .060″ CR 3/8″ P820-200716-1 $306.00
1/2″ 1-1/2″ 6″ BN 1/2″ P820-200718-1 $371.75
1/2″ 1-1/2″ 6″ SE 1/2″ P820-200717-1 $360.75
1/2″ 1-1/2″ 6″ SE, .015″ CR 1/2″ P820-200719-1 $371.75
1/2″ 1-1/2″ 6″ SE, .030″ CR 1/2″ P820-200720-1 $371.75
1/2″ 1-1/2″ 6″ SE, .060″ CR 1/2″ P820-200721-1 $371.75

 

2 Flute Mold Maker End Mills (Without Reach) Metric

Cutting
Diameter
Flute
Length
Overall
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
0.5 mm 2.5 mm 62 mm BN 3 mm P820-200670-1 $186.00
0.5 mm 2.5 mm 62 mm SE 3 mm P820-200669-1 $175.00

 

4 Flute Mold Maker End Mills (Without Reach) Metric

Cutting
Diameter
Flute
Length
Overall
Length
End
Style
Shank
Diameter
Tool Number
Coated
List
Price
1 mm 5 mm 62 mm BN 3 mm P820-200672-1 $186.00
1 mm 5 mm 62 mm SE 3 mm P820-200671-1 $175.00
1.5 mm 7.5 mm 62 mm BN 3 mm P820-200674-1 $175.00
1.5 mm 7.5 mm 62 mm SE 3 mm P820-200673-1 $164.00
2 mm 10 mm 62 mm BN 3 mm P820-200676-1 $175.00
2 mm 10 mm 62 mm SE 3 mm P820-200675-1 $164.00
3 mm 15 mm 62 mm BN 3 mm P820-200678-1 $175.00
3 mm 15 mm 62 mm SE 3 mm P820-200677-1 $164.00
4 mm 20 mm 75 mm BN 4 mm P820-200680-1 $186.00
4 mm 20 mm 75 mm SE 4 mm P820-200679-1 $175.00
6 mm 24 mm 75 mm BN 6 mm P820-200682-1 $218.75
6 mm 24 mm 75 mm SE 6 mm P820-200681-1 $208.00